Water Sensors Importance in Data Centers

In modern data centers, uptime is everything. With the rising value of digital assets and 24/7 operations, any form of downtime — whether caused by electrical failure, fire, or water ingress — can result in severe financial and reputational damage. Among these risks data center water leaks are often underestimated. However, water poses a serious threat to IT infrastructure, and early detection is essential for operational resilience.
Why Water Detection in Data Centers Matters
Although data centers are typically climate-controlled, they are not immune to water-related risks. Sources of potential water leaks include:
CRAC/CRAH unit failures
Water-cooled server racks
Condensation from HVAC systems
Burst pipes or failed plumbing systems
Roof leaks due to heavy rain or poor maintenance
Raised floor cooling lines or sprinkler discharges
According to a 2023 Uptime Institute study, over 60% of data center outages result in at least $100,000 in total losses, with water damage being a significant but often underreported contributor. The high density of cabling and power infrastructure under raised floors means that even a small leak can compromise multiple systems and propagate rapidly.
Real-World Example: Water Leak Detection Prevents Downtime at a Tier III Data Center in London
Facility Overview: A leading UK-based colocation provider operates a Tier III data center in London, housing critical IT infrastructure for financial institutions and cloud service providers. The facility features a raised floor design with underfloor chilled water pipes feeding in-row cooling units.
Incident
During routine operations, the facility’s Building Management System (BMS) issued an alarm from a water leak detection cable installed beneath the raised floor adjacent to an in-row cooling unit. The sensor detected the presence of moisture within 30 seconds of the leak occurring.
Investigation & Response
Facilities engineers immediately inspected the location flagged by the sensor.
The source of the leak was identified as a hairline crack in a chilled water pipe coupling, likely caused by thermal cycling fatigue.
The affected cooling loop was isolated, and the system automatically rerouted to redundant cooling units.
No water had yet reached power cables or IT equipment, thanks to early detection.
Outcome
Zero downtime experienced by tenants.
Only minor cleanup and a coupling replacement were required.
The facility manager credited the precise location detection and fast alerting by the water leak sensor cable as the reason they avoided an incident that could have caused tens of thousands of pounds in losses and SLA violations.
Lessons Learned
Continuous underfloor monitoring is essential in facilities using chilled water systems.
Integration with DCIM and real-time alerting enables rapid response.
Investing in reliable leak detection infrastructure pays for itself many times over in avoided damages and outages.
Protecting Equipment and Facility Integrity
Water leaks pose a serious threat to both data center infrastructure and critical IT equipment. Beyond the immediate damage caused by water ingress, persistent moisture fosters the growth of mold, mildew, and other biological contaminants. These organisms thrive on condensed surfaces — walls, ceilings, cabling trays, and even hardware — compromising air quality and introducing long-term health and corrosion risks. The Federal Emergency Management Agency (FEMA) warns that mildew can begin developing within just 24–48 hours after exposure to moisture. Unless the source is swiftly identified and addressed, contamination can rapidly spread, leading to severe remediation costs and extended downtime.
Uncontrolled leaks also contribute to corrosion and oxidation of metal components. Rust formation on servers, power supplies, and circuit boards can result in electrical shorts, permanent hardware failure, and in worst-case scenarios, fire hazards.
The Growing Threat from the External Environment
While internal leaks are typically attributed to mechanical faults or human error, the external environment is an increasingly significant source of water-related incidents in data centers. Climate change is intensifying extreme weather events, including heavy rainfall, flash flooding, and rising sea levels. According to a Zenium survey in 2015, 50% of data centers reported experiencing outages due to natural disasters—chiefly flooding.
Importantly, flooding doesn’t require catastrophic storms to be impactful. Even moderate rainfall can infiltrate underground utility ducts, fiber conduits, and power vaults. Once water enters these critical infrastructure pathways, it can introduce moisture into sensitive power distribution systems, increase humidity levels, and corrode cable terminations. Regular pumping and waterproofing maintenance are required to prevent these hidden vulnerabilities from escalating into service-disrupting incidents.
Despite this, many organizations continue to concentrate solely on internal risks. A comprehensive environmental monitoring strategy must account for both internal and external water threats. Installing advanced water sensor systems throughout the facility—including floor-level detectors, rope-style leak sensors, and vault moisture monitors—enables real-time alerts and rapid response when environmental threats arise.
Preventing Financial Loss and Business Disruption
The financial consequences of water leakage in a data center can be staggering. Losses are not limited to damaged hardware but extend to service interruptions, data loss, legal liabilities, and long-term brand damage. While physical infrastructure can often be insured and replaced, lost data may be irrecoverable.
Statistics show that total data loss has forced 43% of businesses to permanently shut down, with 29% of the survivors closing within two years. Beyond lost assets, downtime erodes customer trust and leads to client churn. According to industry estimates, the average cost of a 90-minute outage is approximately $505,000, and across the sector, annual losses due to water-related incidents amount to millions of dollars.
Repairing damaged equipment is costly. However, the bigger risk lies in operational downtime and its cascading effects on productivity, service levels, and regulatory compliance. In high-availability environments, even minor disruptions can have major implications.
This underscores the critical role of water leak detection systems in ensuring business continuity. A single overlooked leak can spiral into a catastrophic event. Proactive monitoring and swift intervention are essential to safeguard both assets and reputation.
Types of Water Leak Detection Technologies
AKCP offers a comprehensive range of water detection sensors designed for data centers. The two most common sensor types are:
1. Spot Leak Detectors
These sensors detect the presence of water at a specific point. They are typically placed under HVAC units, near pipe joints, or beneath raised floors where localized leaks may develop.
Pros:
Low cost
Easy to install
Precise location detection
Cons:
Limited coverage area
2. Water Leak Detection Cables
These sensors consist of conductive cable that detects moisture along its entire length. Ideal for perimeter monitoring, underfloor routing, or around critical assets.
Pros:
Wide-area coverage
Fast response time
Ideal for irregular areas
Cons:
Higher upfront cost
Requires careful installation
Both sensor types can be integrated into AKCP’s SensorProbe+ monitoring systems, allowing remote notifications, SNMP traps, and integration with DCIM platforms.
Conclusion: Proactive Protection Pays Off
Water sensors are a vital, yet frequently overlooked, component of a resilient data center monitoring strategy. The integration of spot and cable-based water detection systems, especially when combined with temperature, humidity, and airflow sensors, can significantly reduce the risk of downtime and equipment loss.
By taking a proactive approach to water detection with AKCP solutions, data centers can safeguard mission-critical infrastructure and maintain continuous uptime. Don’t wait for a leak to become a flood—monitor, detect, and act early.